CNC Turning of Aluminum Electrical Connector for Medical Surgery Equipment

We manufactured the aluminum electrical connector shown here for use in a surgical device, where quality and tolerances are critical to equipment performance and patient safety.

Utilizing 7/16” diameter 2024-T4 aluminum, we precision turned the part, which featured overall dimensions of 1.090" in length, 0.410" in diameter, and weighed approximately one-third of an ounce. The challenging aspect of this project was forming the full radius end and drilling a 0.500" deep, 0.040" diameter hole. Current annual production of this component is 12,000 units, shipped to the customer as needed on a 2-3 week turnaround. For more information about this project or about how our specialized knowledge can improve production of your component parts, contact us today.

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Highlights of CNC Turning of Aluminum Electrical Connector Project

Capabilities Applied/Processes
CNC Machining – Turning
Equipment Used to Manufacture Part
CNC Automatic Lathe
Overall Part Dimensions
Length: 1.090"
Diameter: 0.410"
Weight: 0.0203 lbs.
Tightest Tolerances
± 0.0005"
Material Used
2024-T4 Aluminum
  • Material Diameter: 7/16"
Material Finish
32 Micro
Special Feature
Full Radius End, 0.500" Deep x Ø 0.040" Hole
In process testing/inspection performed
Dimensional Inspection, Visual Inspection
Industry for Use
Medical Surgery Equipment
12,000 EAU
Delivery/Turnaround Time
2 - 3 Weeks
Delivery Location
USA - Nationwide
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Electrical Connector
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